Production Control, Optimization and Troubleshooting

• Conduct daily handover meeting together with Shift Superintendent and day staffs. Proper guidance and daily work instruction give to shift teams and make arrangement for maintenance works.
• Monitor process and equipment conditions closely using DCS, PI trending or shift reporting, in order to ensure plants are operating safely, smoothly and at optimum conditions.
• Troubleshoot on process and/or equipment and providing solution/alternate way to resolve the matter. Conduct root cause analysis on incident to prevent recurrence.
• Work closely with Production Superintendent, M&E and shift superintendent to decide on importance/urgency of maintenance issues, safe preparation of equipment to handover to M&E and safe handover of equipment back to production

Quality and Environmental Control: To check on reporting/recording and accuracy of analysis results (in-process, final product and process discharge). Monitor online PGC and analyzers. Advise and adjust process parameters based on analysis results or PGC/analyzers.

ISO, Safety, Energy and Water Management: Assist in managing ISO9K and ISO14K systems, internal and external audits (e.g. ISO, Insurance, Responsible Care etc.)

General Safety, Housekeeping and Learning Organization: Follow-up in safety inspections, unsafe conditions reporting and observation / intervention on unsafe acts.

Shut Down Maintenance (SDM & Aeration) : Assist with M&E on planning, coordination and execution of shutdown maintenance equipment workscope (e.g. overhaul, servicing etc.). Carry out equipment inspection, involve in catalyst replacement works or other SDM activities when required.

Improvements & Modifications: W ork closely with Engineers and M&E to improve operations/process to achieve better than budget unit consumption, higher MMA production, lesser consumption, lesser environmental emissions or improvement in process safety. To initiate or assist Engineers or M&E for plant modifications via Management of Change (MOC) procedure.